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Do-It-Yourself
  Testing For Shower Pan Leaks
  Installing a Shower pan
  Replacing F'glass Shower Pans
  Installing An OverLiner
  Grout and Tile Cleaning

         

Shower Leaking? / Complete Bathroom Remodeling
Shower Pans * Handicapped Access Showers * Tub to Shower Conversions
Call 828.693.7012 for Mr. Tile, a Licensed Green Contractor
Serving the NC counties of Henderson, Buncombe & Transylvania

Installing a Leak Proof Shower Pan

Securing the fold

Folding the membrane

Once the membrane is centered in the shower, the excess is carefully folded into the corners. I secure the fold to the framing with one roofing nail along the top edge. As I move toward the next corner, I nail the upper edge of the liner at each stud, always keeping the liner square to the wall and taking care not to pull it off the floor or to stretch it too tight. A roofing nail secures the fold to the framing. As the rest of the perimeter is tacked to the studs, the membrane should not be stretched too tightly

Mark the bolt locations

Cut in a circle between the bolts

One of the most crucial steps is cutting and connecting the membrane to the plastic drain assembly. First, I mark the heads of the four drain-assembly bolts where they touch the membrane. Then, with a fresh blade in my utility knife, I make a small slit for each bolt and push the membrane down over the bolts. Next, I cut from bolt to bolt in a circle following the inside of the drain. Cuts should always be made toward the inside of the drain to avoid slipping with the knife and cutting the floor area of the membrane.

Apply the adhesive

Tighten the bolts

Before I install the top ring of the drain assembly, I lift the liner around the drain and make sure the bottom plastic ring is clear of dirt or grit. I like to adhere the underside of the membrane to the top of the drain-assembly plate with a sealant. After applying the sealant to both the membrane's underside and the top of the base plate, I quickly press them together, place the top ring in position and slowly tighten the bolts, applying equal pressure on each bolt. At the threshold, I cut the membrane along the framed opening, fold it over and nail it to the threshold framing.

Proper mud consistency

Floating the pitch

I'm now ready to put the mud layer on top of the membrane. For this layer, I use a 4:1 mixture (sand-to-Portland cement). I mix the cement to a consistency that forms a ball when compressed in my hand. When I'm satisfied with the mix, I dump a good amount into the pan. With this shower stall, I packed the cement about 2 in. to 3 in. thick to maintain the 1/4-in.-per-ft. pitch from the wall to the drain that had already been established. I used a 2-ft. level to straighten the perimeter of the mud layer.
It's a good idea to establish a level line around the pan first. I use a wooden float to pack the mud. A straightedge, in this case my 2-ft. level, and a flat steel trowel let me pitch the mud smoothly and evenly to the drain. The upper portion of the drain can be adjusted so that it will be flush with the installed tile. I keep working the surface to eliminate any voids or low spots in the mud that can collect water once the tile is installed. When the mud layer is smooth, evenly pitched and level around the perimeter,  I'm ready to install the floor tile.
 

[Home]
[Complete Bathroom Remodeling] [Handicap Bathrooms]
[Repairs] [Shower Over Liners] [Leaking Shower Pans] [Tile Replacement] [Tiling Over Existing Flooring] [Backsplashes] [Ceramic Tile Removal] [Replacing Shower Stalls]
[Do-It-Yourself] [Testing for Shower Pan Leaks] [Installing a Shower Pan] [Replacing F'glass Shower Pans][Installing an Over Liner] [Grout and Tile Cleaning]
 

For more information contact Mr. Tile at (828) 693-7012